Injectors
NW Mailing List
nw-mailing-list at nwhs.org
Thu May 12 10:41:28 EDT 2011
Jimmy, thanks for the info. Can you explain how a feedwater pump works? Is it a pump, like the airpumps? If so, is there a piston?
Mike Rector
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From: NW Mailing List <nw-mailing-list at nwhs.org>
To: NW Mailing List <nw-mailing-list at nwhs.org>
Sent: Friday, March 11, 2011 12:07 PM
Subject: Injectors
"An
injector puts cold water (ignoring the steam used to operate it) into the
boiler, so an engineer could use his injector in such a way as to make life
tough for the fireman by killing steam pressure with cold water while keeping
the throttle way open."
Gordon,
I guess we have all heard this same story and it has
been ingrained in our brain as "that's the way it is". Here is another one you
may have heard: "as the safety pop valves were going off, the engineer
turned on the injector to put cold water in the boiler and knock the pops down."
This all sounds plausable, eh?
The end results in each example are true.
However, the way those results are achieved are different from what we have all
been told.
"Cold" water is a
relative term. Water in the tender can be considered as being at the current
ambient temperature or shall we say "Cold". Water in the working boiler is "Hot"
and under steam pressure. Saturated steam from the boiler is routed from the turret to and through the injector in order to
supply feedwater to the boiler. Inside the injector this steam directly comes in
contact with the cold feedwater from the tender and actually is a type of
"feedwater heater".
From this contact the steam thus heats the feedwater
quite a bit. Naturally it can only heat the water a relative amount. However,
this amount is quite a lot and thus the water entering the boiler at the check
valve is not "cold" by any means. It is not as hot as the water in the
boiler, but, it is not cold either. It can be said that feedwater from the
injector absorbs, for all intents and purposes, 100% of the heat used to
force the water into the boiler. By natuee, the injector can never supply "cold"
water to the boiler. Now hold that thought.
Switching to the other side of the engine is what we all
know as the "Feedwater Heater System". This includes a steam driven "Cold Water
Pump", the "Feedwater heater" and a steam driven "Hot Water Pump".
A very important note here is that the
"Feedwater Heater" only supplys heated water when the locomotive is being worked
and there is exhaust steam to mingle with the cold water.
When the locomotive is "working", (read under load), the Cold Water Pump takes "cold" water from the
tender and pumps it to the Feedwater Heater section. Here the "cold " water is
heated, directly or indirectly (depending on the type of system), by exhaust
steam used by the cylinders. Again this "cold" water can only be heated a
relative amount by this exhaust steam. Once heated the "Hot Water Pump" is used
to force the water into the boiler. This water is also not as hot as boiler
temperature.
The amount of heat transmitted to the water by the "FWH"
depends on how much exhaust steam moves through the heater which is
determined by how hard the locomotive is being worked. Since the pumps of
the "FWH" system are steam driven, it would be possible to actually force "cold"
water into the boiler.Thus the "FWH" is not used while the loco is sitting
still.
But, for the most part, "cold" water never
enters the boiler. Neither the injector or the feedwater reason can supply the
boiler with water as hot as what is already there.
Back to the injector. As explained, when the injector is
turned on, it uses live steam from the boiler to operate. The use of this live
steam naturally reduces the pressure in the boiler in order to supply the
boiler. It is this use of live steam "from the boiler" to supply itself with
water is the root cause of the reduction of boiler pressure and not so much from
the relative lack of heat of the water being fed to the boiler.
The savings in using the "FWH" is that it utilizes heat
from the exhaust steam that has already been charged to the boiler. The effect
on any boiler pressure reduction caused by the use of live steam to supply the
FWH pumps is minimal.
Jimmy Lisle
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